Russian equipment for the production of printed circuit boards

The company "DIAL Electrolux" is a modern, high-technology, continuously growing company. Products manufactured at our Bryansk factory with modern equipment using high quality electronic components of foreign origin, characterized by a high degree of reliability and a low enough price. Modern technical equipment of its own manufacturing base allows us to produce a wide range of technological equipment for surface mounting. Modern technology and a high level of engineering preparation of the technical services allow the company to "DIAL Electrolux" work steadily and continuously evolve. And engineering design systems provide rapid development and manufacture of new products.


Automatic screen printing printer'' BURAN B100''

Automatic screen printing printer «BURAN B100» developed in accordance with the requirements of the modern electronics industry and is designed for use as a part of the production lines in operation «inline», and in the small industries as a standalone device in a mode «offline». All printer systems feature high reliability, flexibility, ease of operation and maintenance.
Main technical characteristics of «BURAN B100»:
— Printer support frame is made of high quality steel and thanks to smart design ensures stable operation of all the moving blocks, which in turn ensures high accuracy and repeatability of print
— Printhead is designed for mounting the two doctor blades, has electric and pneumatic control, moving 5mm/s-200 mm / s and provides a stable pressure seal (30-240N) in the areas of 75h75mm to 508h508mm. Optionally, the printer head may be provided with a drive for rotating the doctor blade to the desired angle (maximum 90 °). Size of the frame stencil can range from 540h540mm (with adapter) to 740h740mm. The software allows the operator to select the mode of the print head is most suitable for application of the material to a specific product, and save this mode in the computer's memory
— The software allows the operator and maintenance personnel perform all operations necessary for the management and maintenance of the systems printer with a few keystrokes or a few clicks of the "mouse". The user interface, the control computer, informative and easy to use. All of the print and the printer functions are displayed in the main window and are available after the computer
— Conveyor system printer is equipped with a special device to ensure a reliable and accurate fixation of the PCB before printing. The conveyor is equipped with photocells controlling the movement of PCBs. Optionally, the printer may be equipped with a mechanical stop to stop the PCB. Under the conveyor system is going up a table on which to fix the magnetic stand to maintain the circuit board or vacuum system support (optional), used when working with brittle or thin boards
— Precise alignment of the PCB and stencil is achieved through the use of video, moving through the portal in the X and Y in the space between the conveyor and the stencil. Video system comprises two CCD-cameras one of which is directed upward to find points on the template matching repositories, a second camera directed downward for recognizing reference marks on the printed circuit board. After installing the frame with a stencil on the printing position (optionally available on the printer system automatically download the stencil) and feed the PCB to the conveyor is fixing the PCB and recognition of fiducials on the PCB and stencil. Further variations are corrected by setting the conveyor system in the precise position alignment with the circuit board and stencil coating material through the screen by the printhead. Accuracy of the printer is 15 mkm BURAN at 6 Sigma
— Automatic stencil cleaning system (optional) consists of a drive conveying system on the Y axis of rotation of the drive roll and cleaning cloth. Besides cleaning system is equipped with a dispenser of cleaning fluid and vacuum plate with nozzles. The operator can select the desired mode to set the frequency of cleaning and cleaning the stencil by software. You can select a particular mode of cleaning: dry, wet or vacuum, as well as any combination of the above methods of cleaning, for example, a wet vacuum
— Control over the quality of material application to the circuit board, as well as control over the cleanliness of the stencil aperture is carried out by the video system with the option «2D inspection." Software can create a maximum of 1024 windows for monitoring sites of interest to the operator of the PCB. 20h16mm field of view video camera, 1280×1024 pixels, pixel size — 15 mkm. Inspection is carried out at high speed — 1 okno/1sekunda

Semi-automatic screen printing printer B70

This printer is designed for semi-automatic solder paste on printed circuit boards. Circuit board manually set on the table and fixed pneumatic clamps. After pressing the pedal board operator moves into print with the servomotor. Application of solder paste on the board table and return to the starting position are automatic. Download print programs and change the print settings are carried out by the operator by means of the control computer.
Brief specifications
Max.Size print 460h460mm
Printing accuracy + /-10 microns
Print speed 10-200mm/sek
Pressure Printing 10-250N
Printer Dimensions (LxWxH) 1620h1350h1380mm
Weight ~ 600kg

Handheld printer screen printing B10

The compact desktop printer that can print through a stencil and are best suited for the experienced or small batch production. The printer is used for applying solder paste on printed circuit boards. B10 is equipped with squeegee head (2 squeegee) with pneumatic control. Fixing the board on the table printing is also carried out pneumatically. Print table position in X / Y, angle and height are set manually by the operator. Also carried out manually moving squeegee head.
Brief specifications
Min.format print 50x50mm
Max.Size print 350h450mm
Printing accuracy + /-10 microns
Printer Dimensions (LxWxH) 800h800h350mm
Weight ~ 70kg

Convection Reflow REHM VXs air in 2100 (Type 421)

The final stage of the assembly process PCB provides special equipment — reflow oven. Printed circuit board with a layer of solder paste and installed components are placed on a conveyor oven. Next, printed circuit boards, moving through the pipeline pass through the preheating zone, peak zone and cooling zone. Solder paste is melted and then commits the electronic SMD components on the surface of the board.
Oven VXs 2100 is designed for small to medium production and can be integrated in-line surface mount or run as a standalone device. Functionality, manufacturability, high build quality and materials used, the optimal temperature characteristics, suitability for lead-free and low cost — all these advantages oven Rehm VXs 2100.
Oven VXs 2100 intended for soldering in air. Process-furnace chamber consists of 8 areas:
— Preheating zone 4
— 2 zone peak heating
— 2 cooling zones

The total length of the heating zone 2100mm. The length of each heating module and cooling — 350mm.
The maximum temperature in the preheating zone — 300 ° C, peak heating zone — 350C. The length of the cooling zone — 700mm.
The control of the internal temperature by means of temperature sensors is disposed within each operating zone. The proximity sensor to the level of the conveyor is possible to obtain the real values of the temperature in each zone of the process camera.
System Performance: PCB 75 per hour (provided that the length of the PCB 300 mm and the distance between the plates 100mm).
Printed circuit boards are moved into the process-chamber furnace for needle roller conveyor. Width of the conveyor chain with central support adjustable from 65 to 400mm. Needle length conveyor 3mm, optionally available with a chain length of 5 mm needles.

Conveyor speed is determined depending on the process requirements within the range of 180 to 1800mm/min.
To prevent warping of printed circuit boards during soldering, furnace design uses a system of central board support, structurally designed as a circuit consisting of a flat-panel units.
Conveyor chain lubrication is automatic, with a special lubrication system. Using this system saves on lubricants through the optimal allocation of lubrication on the chain conveyor.
Power: 380V, 50/60Hz, 40/7.5kVt.
Overall dimensions:
— 3590h1480h1738mm (LxWxH), height 2300mm with open arches.
— Required space 5.31m2.
Furnace weight: 1800 kg.

Conveyor system B1a

Description of the system
Transport system with a length of 530 mm segment.
The conveyor system is used as an intermediate between the two devices in the production line SMT mounting.
System features:
• Variable speed conveyor
• The control circuit board
• Interface SMEMA
• Conveyor width of 60mm to 460mm
• Power supply: 230 V / 115 V, 50/60 Hz, ± 10%
• Power consumption — 0.2 kW
• Conveyor height 950 mm ± 50 mm.

Conveyor system B1b

Description of the system
Transport system with a length of 600 mm segment.
The conveyor system is used as an intermediate between the two devices in the production line poverhnostngo installation. Setting the width of the conveyor manually. Fixing the width is made using special clips.
System features:
* Anti-static conveyor belts
* Interface SMEMA
* Control button Start / Stor
* Conveyor width: 60-460 mm.
* Power consumption — 0.2 kW.
Options:
* The control circuit board
* Variable speed conveyor

Conveyor system B2b

Description of the system:
Transport system c two segments. The length of each segment 600mm. The conveyor system is used as an intermediate between the two devices in the production line. Setting the width of the conveyor manually. Fixing the width is made using special clips.
System features:
* Anti-static conveyor belts
* Interface SMEMA
* Control button Start / Stor
* Conveyor width: 60-460 mm.
* Power consumption — 0.2 kW.
Options:
* The control circuit board
* Variable speed conveyor

Conveyor repair station B1R

This conveyor is mainly designed to perform control operations of SMD components on the printed circuit board assembly and correction of defects detected by the optical (X-ray) control. The system has a user-friendly front panel, designed for two jobs for the operators. Each seat is equipped with the "Start" and "Stop" to start / stop the pipeline segment. Each of the segments has independent control.
Technical data:
• height — adjustable
• Width — 910mm
• Length — 1500mm
• 2 jobs
• lighting of the workplace
• adjustable shelf
• two independently operating segment
• 4 sockets for connecting the instrument

Working conveyor station B3R

Description of the system:
This conveyor is intended primarily for performing control operations mounting components mounted on the printed circuit board assembly and correction of defects detected during the inspection. The system has a user-friendly front panel, lighting and power sockets for connecting external equipment
System features:
— 3 business segment total length of 1800mm
— Adjustable shelf for tools and materials
— The lamp lighting the workplace
— Interface SMEMA

Mobile T01 table for splicing with components

Table T01 is designed for use in production, equipped with an automatic installer SMD-components. Mobility and table accessories allow for splicing tapes with the components in a short period of time, which naturally greatly reduces the loss of production time required for the completion of the components in the feeder.

Description:
* Tool Splice Tool for fixing the coils with ribbons and tools for splicing;
* Good maneuverability;
* Roomy basket coils;
* Cells for tools and supplies;
* Patented tool from Siemens for fastening tapes components.

Here is such an interesting set) There are other manufacturers. Unfortunately SMT installers of domestic production still can not be found. Can anyone knows?

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