Turboatom — the production from the beginning of 2013

* "Turboatom" continued shipment of equipment for the GRES-1 (Kazakhstan)

* "Turboatom" continues to work on a new order for the 4th of Rostov NPP (Russia)

* "Turboatom" upgrades to hydroelectric Dniester HPP-1 (g Novodnistrovsk, Chernivtsi Oblast, Ukraine)

* "Turboatom" will modernize the equipment at the Kalinin nuclear power plant (Russia)

* "Turboatom" continues to introduce energy-saving technologies

* "Turboatom" shipped a second impeller for Gotsatlinskoy GES (Dagestan)

* "Turboatom" manufactured shaft Dnieper HPP-II (Ukraine)

On the Kremenchug HPP (Ukraine) was launched turbines manufactured "Turboatom"

* "Turboatom" tested and delivered by the last shipment of a guiding device for the Kiev HPP (Ukraine)

* "Turboatom" upgraded machine for blade production

* "Turboatom" manufactured and shipped equipment to Kakhovska power plant (Ukraine)

* "Turboatom" will modernize the unique machine

* "Turboatom" produce and deliver a prototype model of steam turbine for nuclear power plants with a fast neutron reactor with lead-bismuth coolant MTBF 100.

"Turboatom" continued shipment of equipment for the GRES-1 (Kazakhstan)

In January 2013 "Turboatom" shipped to the customer and the rotor cylinder low pressure for the block number 2 GRES-1, as well as auxiliary equipment and receiver.

Now in the cylinders are high and medium pressure and regulation.

In the steam-turbine workshop (№ 53), high-pressure rotor thermal tests passed and is on the final mechanical working, then it will be transferred to the assembly and test plant (№ 73) on blading and control assembly. The rotor is transferred to the medium-pressure 73rd workshop on blading.

On GRES-1 "Turboatom" reconstructs the turbine K-500-240-2 to increase capacity to 540 MW. The scope of work includes modernization of the cylinders running high, medium and low pressure will then be applied to a new combination of segment and sleeve bearings, advanced movement supports and cylinders, electro-hydraulic control system, new design blocks steam distribution and a number of technical solutions.

    "Turboatom" continues to work on a new order for the 4th of Rostov NPP (Russia) The shop machining and welding (№ 72) on the stocks of harvested 12 modules of 18 modular condenser piping systems made of titanium alloy.

There is a capacitor manufacturer of cameras, caps and reducers. Ship the equipment is scheduled for the first quarter of this year.

The contract for the supply of steam turbine with condenser 1100 MW was signed in December 2011. By its terms, "Turboatom" will design, manufacture and supply of high-pressure cylinder, three low-pressure cylinders, control systems and steam distribution systems, oil supply, a capacitor, and other accessories.

  "Turboatom" upgrades to hydroelectric Dniester HPP-1 (g Novodnistrovsk, Chernivtsi Oblast, Ukraine) In January 2013 "Turboatom" has signed a contract to upgrade Kaplan turbine (station number 5) Dniester HPP-1 119.5 MW of rated capacity

Under the contract, the company will replace the impeller blade system, modernizing the kinematics of the mechanism of the blades of the impeller and guide vanes perform upgrades with the installation of bearings with modern composite coating and the new shaft seal.

The scope of the obligations of "Turboatom" includes design, installation supervision, commissioning, field tests of the index method and participation in commissioning.

The delivery time of equipment — December 2013.

Earlier upgraded hydroelectric plant number 4, which took place starting in the spring of 2012.

FAQ:

In all six units of the Dniester HPP-1 installed Kaplan turbines with a capacity of 119.5 MW each with a diameter of impellers 6m of OJSC "Turboatom" which were delivered in 1980. The total installed capacity — 702 MW.

"Turboatom" will modernize the equipment at the Kalinin nuclear power plant (Russia) In December 2012 "Turboatom" and partner of LLC "KomplektEnergo" (Russia) signed a contract for the manufacture and supply of pipe systems for condenser unit number 2 of the Kalinin nuclear power plant.

The relevant competition took place in December 2012.

According to the contract, "Turboatom" will replace the condenser pipe systems of modular type with copper-nickel tubes turbine capacity of 1,000 MW to the condenser with stainless steel cooling tubes. Tubes of new materials more resistant to the chemical composition of cooling water.

The scope of the obligations of the enterprise includes the design, manufacture, supply, installation supervision and participation in the pre-commissioning.

Delivery date — September-November 2013. Power unit is planned for 2014.

Currently, the company is the purchase of materials, some of which have already been purchased and are on machining.

This is the second capacitor Kalinin NPP, which will manufacture the company. In the middle of last year, "Turboatom" together with "KomplektEnergo" successfully completed the supply of equipment for the unit number 1.

"Turboatom" continues to participate in tenders for the supply of power equipment for nuclear power plants. Today, in cooperation with "KomplektEnergo" enterprise engaged in contests to upgrade three capacitors Balakovo, two at Novo-Voronezh nuclear power plant and one for the block number 1 of the Rostov nuclear power plant in Russia.

FAQ:

Kalinin nuclear power plant has three power units with pressurized water reactors (VVER-1000). On two NPP units since 1982 installed turbines generating "Turboatom" unit capacity of 1000 MW each.

"Turboatom" continues to introduce energy-saving technologies In January 2013 at the "Turboatom" commissioned an atmospheric carbon dioxide plant production company Elme Messer Gaas (Germany).

Today, this equipment has been installed at three production sites of the enterprise (the 1st, 2nd and 4th).

According to chief engineer Gregory Ishchenko installation transforms carbon dioxide from liquid to gaseous state. Then it flows through the evaporator automation, and gasified at a pressure of 2.5 to 3 kg is applied to the plant where it is used in the welding industry.

The equipment is fully automated, so managed to get away from manual labor. If before the gasification process involved driver station, but now it just keeps track of their readings, serviceability and safety equipment.

The advantage of new installations in the fact that they allow you to save 720 million kW / h of electricity per year, which is about 660 thousand UAH., And more than 60 tons of carbon dioxide, and it is — 174 thousand UAH. year.

Earlier, in 2009, on the "Turboatom" oxygen stations were installed on the cold gasification three production sites. At the moment this equipment saves the company up to 400 m3 of natural gas per day, which is about 90 thousand UAH. month. In addition, power consumption is reduced by 5-7%.

  "Turboatom" shipped a second impeller for Gotsatlinskoy GES (Dagestan) In January 2013 "Turboatom" tested and shipped the radial-axial impeller weight of 20.4 tons and a diameter of 3.1 m for Gotsatlinskoy plant, being built on the river Avar Koisu.

The equipment has been tested and the main dimensions, ultrasonic testing, dye penetrant testing and balancing.

Next, the wheel will be sent by rail to the station Kizilyurt in Dagestan, where it will be reloaded onto trucks and transported to the building site plant.

Until the end of January, planned to ship the latest machinery turbines, after which the order will be closed in production.

According to the contract signed in February 2011, for Gotsatlinskoy plant "Turboatom" manufactured and delivered two radial-axial turbines with unit capacity 51 MW and rotor diameter of 3.1 m and a two disc seal water 4 m in diameter

Customer and organizer of the construction of hydropower Gotsatlinskoy "Sulak hydropower cascade," a member of the JSC "RusHydro". Installed capacity of 100 MW. Enter Gotsatlinskoy plant to be commissioned in 2013.

  "Turboatom" manufactured shaft Dnieper HPP-II (Ukraine) In January 2013 experts "Turboatom" cooked and prepared for shipment of the second shaft of the three turbines for the Dnieper HPP-II.

Shaft weighing 76 tonnes and a length 9.3 m is one of the most important parts of the rotor turbine that transmits torque from the impeller to the rotor of the generator, as well as absorb the axial and radial loads.

The contract with JSC "Ukrhydroenergo" was signed in March 2011. By its terms, "Turboatom" will modernize three propeller-type turbines with replacement for Kaplan hydro units. As a result of the modernization of turbine unit capacity will increase from 115 MW to 122 MW and average efficiency reaches 93.5%, and the diameter of the impeller to increase from 6.8 to 7 m

Financing and monitoring of this project is provided by the International Bank for Reconstruction and Development.

Start of the hydraulic unit is scheduled for the first quarter of 2014.

Work on the contract will be completed in early 2015.

On the Kremenchug HPP (Ukraine) was launched turbines manufactured "Turboatom" On the Kremenchug HPP commissioned turbine number 2 made "Turboatom". In December 2012, under the leadership of chief engineer of the plant were carried out on the hydraulic unit commissioning work on the car and dried under load.

In the course of the 72-hour test of continuous operation of the turbine have been confirmed by all the specifications issued by the company. The unit is put into operation, which is signed by the act. Today turbine operates at rated power.

This is the second turbine Kremenchug HPP, which modernized the "Turboatom", in June 2009 after the renovation was launched the first hydraulic unit.

On the hydropower plant has implemented upgrading of two Kaplan turbines rated capacity of 58 MW with the replacement of the impeller diameter of 8 m, guide blades and bearings. As a result of work performed for each power unit increased to 62 MW, efficiency is increased by 4%. Extended service life and the turnaround time of equipment.

Today, the company is working on the renovation of three more turbines at the station.

FAQ:

Kremenchug HPP is built on the Dnieper River and is the third stage of the cascade hydropower stations on the territory of Ukraine. All 12 turbines installed on the plant — production of "Turboatom", the first hydropower unit was put into operation in 1959, the last — in 1960

"Turboatom" tested and delivered by the last shipment of a guiding device for the Kiev HPP (Ukraine) In January 2013 "Turboatom" tested and delivered a shipment of turbine guide vanes for the Kiev hydroelectric station (unit number 18). In the presence of the customer's equipment has been guiding the functional test, the results of which signed the act of acceptance that all test parameters comply.

At the Kiev HPP horizontal capsule being upgraded with the installation of a new turbine impeller and guide vanes. The specialists of "Turboatom" have created a new high-performance rotary-blade impeller with a diameter of 6 m and an updated blade system equipped with guide vanes with new blades with improved profile.

After the reconstruction of hydroelectric power will increase from 19.2 MW to 21 MW, the efficiency will increase by 4%, and improve environmental safety and service life of the turbine.

This is the latest hydraulic unit which upgraded the company. In just 15 years old at the Kiev hydropower plant undertook the modernization of 20 units of a unit capacity of 19 MW, the start of the first was held in 1998.

  "Turboatom" upgraded machine for blade production "Turboatom" completed the modernization of vertical milling machine GF-2171 in blade workshop (№ 55). At this stage, the company's specialists carry out commissioning. Before the end of the month the equipment will be put into operation.

During the reconstruction of the machine have been installed new engines, a modern CNC system of the German company Siemens, major overhaul of the mechanical part of the replacement of nodes that have perished, has two additional axes.

After upgrading the GF-2171 have the opportunity to carry out the processing of the circular profile of the rotor blades of steam turbines for all four coordinates, which previously was not provided. Furthermore, it was possible to improve the quality, accuracy and surface finish of parts, as well as in two times to reduce production cycle and reduce tooling.

As the chief engineer of JSC "Turboatom" Gregory Ishchenko, in the last 5 years in the shop number 55 modernized and bought 15 pieces of equipment. "Due to the increase in production volumes in 2013 in blade workshop is planned to repair the machine and get 3 2 measuring machines for profile control of steam turbine blades," he said.

  "Turboatom" manufactured and shipped equipment to Kakhovska power plant (Ukraine) In January 2013 "Turboatom" shipped camera impeller mass of 37 tons for the unit number 6 Kakhovska HPP. Prior to shipment, the company's specialists have successfully geometry control oborudovaniyaEto Kakhovska last six hydroelectric power plant, which will upgrade the company. The contract for the supply of equipment was concluded in July 2012 goda.Na plant "Turboatom" reconstructs the vertical Kaplan turbines with the installation of a new impeller, impeller chamber, carries the modernization of the turbine shaft and the guide vanes. After the reconstruction of hydroelectric power will increase from 51.8 MW to 54 MW, increase efficiency, and improve the reliability, environmental friendliness and durability turbiny.Segodnya is in production shaft, parts and rotor wheel for Kakhovska HPP.

"Turboatom" will modernize the unique machine In January 2013 "Turboatom" and Germany's "Waldrich Coburg" signed a contract to upgrade the milling machines 6640 F-2, installed in the shop machining and welding (№ 72). Machine Ulyanovsk plant heavy and unique machines (Russia) for a long time was in conservation. Today, due to the rise in production there is a need for additional capacity for machining large detaley.V the modernization of the machine will replace the hydraulic system, electric motors and drives, install a new modern CNC system, the new caliper. There will also be updated all the electronics. Some machine components will be dismantled and shipped to the work being performed on Germaniyu.Posle 6640 will have the opportunity to lead five-axis machining of complex profiles, such as blades, vanes and rotor wheel body and body parts of steam turbines. In addition, after the upgrade will increase the speed of processing of parts, which in turn will reduce production tsiklov.Vvod equipment is scheduled within 16 months from the date of signing the contractUkraine takes part in the construction of the reactor of the future     

 Nuclear reactors on fast neutrons, unlike the current thermal reactors (nuclear thermal reactors) — a technology of the future."Turboatom" produce and deliver a prototype model of steam turbine for nuclear power plants with a fast neutron reactor with lead-bismuth coolant MTBF 100. The plant will be built in the town of Dimitrovgrad, Ulyanovsk region in Rossii.Opyt work "Turboatom" in the field of nuclear energy, including in Russia, as well as reputation, references and the best technical and commercial offer enterprises have become the main arguments for the choice of the customer and approval of the manufacturer turbiny.V early February 2013 a group of companies "KomplektEnergo" (Russia), representing the interests of "Turboatom", entered into an agreement with a joint public-private enterprise "AKME-engineering" to develop, manufacture and supply of steam turbine with additional equipment for the development of industrial power (OPEB) reactor MTBF 100. The relevant contract with "KomplektEnergo" to be signed in February 2013 goda.Soglasno contract, the plant will develop and deliver a turbine capacity of 100 MW with two cylinders (high and low pressure), the capacitor-type basement with cooling tubes and accessories. In addition, the specialists of "Turboatom" will execute the design, supervision and will take part in the commissioning rabotah.Sroki supply equipment — 4th quarter 2015. According to the customer's physical and power plant startup is scheduled for 2017 god.SVBR-100 is a pilot project in the nuclear industry and is implemented within the framework of the federal target program "Nuclear power a new generation for the period 2010-2015 and until 2020" and is included in the The number of projects of the Commission for Modernisation and Technological Development of Russian Economy under the RF President in the direction of the "New Technology Platform: closed fuel cycle and fast breeder reactors." It is planned to build a series of these units. The customer of the project — the Russian company "AKME-engineering."http://www.turboatom.com.ua/press/news/2196.htmlThe principal feature of the MTBF-100 is used as a coolant of bismuth and lead. We recall that at the present time in Russia at Beloyarsk is in commercial operation fast neutron reactor BN-600, which uses liquid sodium as a coolant, and the same is constructed BN-800.Krome addition, as part of the "breakthrough" in Russia on Seversky area chemical plant in the Tomsk region bude constructed fast reactor with lead coolant capacity of 300 MW. Together with the reactor at Seversk-station will be set up nuclear fuel cycle for the preparation and processing of the fuel for the future reaktora.Primenenie in fast reactors liquid metal coolant instead of water (which is used in the existing pressurized water reactors), due to higher loads in the active the reactor core and their work in the higher temperature rezhimah.Osnovnoe advantage of the fast reactor before the heat is more efficient use of fuel. For example, if the heat capacity of the reactor uses nuclear fuel by only 4% in the form of combustion isotope uranium-235, the fast reactor can convert and engage in the process of nuclear fission in the fuel remaining 96% uranium-238. That is, the so-called "spent fuel" that Ukraine after its use in nuclear power plants, garbage deposited in Russia, can then be used for processing and loading as fresh fuel in fast reactors. After all, 96% of the uranium in fuel assemblies (FAs) discharged from nuclear reactors — it's not radioactive waste, but a valuable fuel product that can be burned in reactors IV pokoleniya.Takim way in the transition from thermal reactors to fast reactors (or as they are called, breeders), stocks of raw uranium for peaceful nuclear energy are virtually inexhaustible let.Krome hundreds of fast reactor can close the nuclear fuel cycle (how much uranium mined from the earth, so many processed), providing natural radiation balance Earth and have a natural security. When using the fast reactor nuclear disaster, like Chernobyl or Fukushima, completely ruled out. That is, even in the case of the most severe accident the entire radiation remains inside the unit and will not go beyond its limits.

 

At present, the world leader in the development of fast reactors is Russia. At the time, the U.S. president Gerald Ford banned the completion breeder guided by the decisions of the world in the field of non-proliferation of nuclear weapons and materials. A little later, Ford has supported the initiative of the next U.S. president Jimmy Carter. However, the decisions of U.S. presidents were more political.

The fact that the fast breeder reactor produce plutonium, which is used in a nuclear bomb, but get it and remove it from the fuel mix — a task that is hardly feasible for terrorists. Nevertheless, the United States, despite the fact that the breeder reactor stopped, continues to implement programs closed nuclear fuel cycle, and create a dense metallic fuel.

However, returning to the Ukrainian realities, it should be noted that the very fact of signing the "Turboatom" contract to supply turbines for SVBR-100 is a significant positive development. And it's not just the fact that Russia has the potential to establish mass production of lead-bismuth-cooled reactors. For Ukraine, with its most powerful scientific and technological and industrial potential in the field of "peaceful atom" is extremely important not to remain on the sidelines in the era of transition from thermal reactors to fast.

According to the director of "STC" nuclear fuel cycle "Kharkov Institute of Physics and Technology Vladimir Krasnorutskyy, Ukraine needs to develop a medium-and long-term concept of the nuclear fuel cycle for reactors of different types — both current thermal and the future of fast neutrons.

"Ukraine should work together with Russia on fast neutron reactors, as well as on the creation of the production of MOX-fuel for thermal and fast reactors", — said Mr. Krasnorutskyy.

  Source: Free press


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