Commissioned a new roll-turning lathe "Hercules", which will handle the details of rotation of up to 300 tons.
In addition to carrying capacity, this unique German lathe and milling machine makes the presence of a grinding tool.
The development of the foundry and steel production puts new demands on the important stage of the process — machining process, which must constantly improve the system control machine tools, to improve the accuracy rate of all types of handling and performance.
"EMSS" positions itself in the market as a balanced enterprise technology cycle, from raw material processing, smelting steel ingot production to final finish machining of parts. Installing roll-turning machine "Hercules" is the next step in the implementation of the program of reconstruction and modernization of production at our plant.
Before installing the machine German company "Hercules" model NWD 1500×18000 CNC lathe with the largest capacity in our company was KZH16165 capacity of 250 tons. The benefits of "Hercules" can also be attributed to its accuracy. When processing of the items can achieve accuracy up to 0.01 mm in the diameter of 2 meters. In addition, the machine is equipped with modern CNC system with the capabilities of the measurement tool and workpiece measurement.
"ROLL machine" Hercules "is capable of doing, not only precise turning, but the grinding and milling in two planes — says Head of GCM Constantine A. Morozov. — Previously responsible heavy items such as bodies of rotation for finish grinding, we were sent to the "Turboatom" or resorted to the help of Russian enterprises. Now it is possible, and in our factory. ROLL "Hercules" can be named unique equipment. With his help, we can make up rolls at any mills. "
But even the best equipment is only a pile of metal without the intellectual contributions and professional skills. Therefore, realizing the idea of installing new equipment, the management of PJSC "EMSS" thoroughly came to the selection of experts. The foundation for machine manufactured specialists Mariupol enterprise "Azovimpeks." Installation of "turnkey" was performed by specialists from Germany. And to work on the machine, according to the chief GCM will be the best team of the shop — a friendly and highly professional crew of the 100-ton machine 1A675.
Machine from "Hercules" while working in a test mode. But now we understand the enormous prospects offered by its installation. Ability finish grinding of critical parts of rotation — it’s a whole new level of production, indicative of increasing the capacity of the plant.
This machine is combined with modern cutting tools will significantly reduce the time taken to process details, reduce the cost of co-operation, will increase the market for products of PJSC "EMSS". Launch of the machine — this is another step in the program of manufacturing and machining of ingots weighing up to 500 tons.
In the near future setting in Q1 2012 roll grinding machine company "Hercules" model UWS-600-90h8000CNC, which will improve the quality vypus Kai-products, in particular rolls carrying capacity up to 90 tons.